Optical Fiber Sensor Networks for Damage Identification in Composites

Kara Peters
Department of Mechanical and Aerospace Engineering
North Carolina State University

 
In this seminar I will present recent developments towards optical fiber sensors and sensor networks that can be integrated into composite structures for real time structural health monitoring. Embedded sensor networks are ideal for applications such as composite aircraft components or satellites where damage cannot always be inspected during the service of the component.  Optical fiber sensor networks provide the ability to multiplex a large number of sensors with minimal ingress to and egress from the structure and require no electrical current running through the network. Additionally, as will be emphasized in this presentation, the capability to multiplex multiple sensor physical scales permits damage identification at much higher accuracies than other sensing strategies. Current work at NCSU has focused on the optical sensor design, their embedment during the fabrication of composite materials and the design of sensor networks.   

In particular, this presentation will focus on recent achievements in optical fiber sensor network technology: (1) the development of intrinsic, single-mode polymer optical fiber sensors that can sustain large deformations and are therefore suitable for highly flexible structures; (2) the integration of multi-scale fiber Bragg grating sensor networks into woven composite laminates to monitor the formation and growth of damage due to multiple impact loads; and (3) numerical modeling of state-of-the-art micro-optical devices such as microstructured and photonic bandgap optical fibers for future micro-sensors.  Additional applications such as the integration of sensors into fiber reinforced polymer strengthening for civil infrastructure applications and polymer cure testing for VARTM processing of large structural components will be briefly presented. Finally, future research directions will be outlined, focusing on sensor networks with low size and power requirements such that they can be embedded into composite materials at high densities without damaging the integrity of the composite material and operate with wireless based systems.

This work has been funded by the NSF, NASA, AFOSR, and ONR.